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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
hi I have most of the parts I need I just have to find the right mems3 ECU to run it all there's a lot on eBay but a lot of them say they are for the 160 I have the 143 but can't find out what the difference is in the mems3 ECU I think I can use the PG1 gearbox support bracket on my metro subframe as it has the same subframe as the mgf I have a metro one to use if it doesn't work Peter used his Metro one and altered the metro support bracket to fit the pg1 box I might have a go at this and see how I get on fond this in the Newsletter December 2013 from Peter Staniforth’s K3 Rebuild - Part 2 Quote: Note the proximity of the gearbox buttress to the tub and also the F engine mounting buttress. The engine mounting buttress is a really nice alloy casting with an arm that sticks out forward for a very complicated mount that hits the tub. I had to swap the F buttress for the Metro pressed steel one to get it to fit. The gearbox buttress on the F comes slightly too far forward and hits the tub so I thought I would swap to the Metro one, but this is for the R65 gearbox and doesn’t fit the PG1 box. The solution was to grind off the top corner to match the Metro one and re-plate it.
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Wed Oct 07, 2020 11:32 am, edited 5 times in total.
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| Sat May 30, 2015 11:17 pm |
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PEEPS
Part built GTM
Joined: Mon May 03, 2010 10:56 pm Posts: 145 GTM: K3
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 Re: Paul's k3
I found the difference in buttress made contact with the tub so altered the metro one as shown.
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| Tue Jun 02, 2015 1:18 pm |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
hi now having got the parts of the car, I was looking at it wrong I can now see what you did you used the mgf one and cut off the top corner to match the Metro one and re-plated it. you used the mgf engine mounting buttress and engine mount I was looking at making one of the libra PG1 gearbox mounts. which uses the standard 1.4 metro R65 rubber mount http://i820.photobucket.com/albums/zz12 ... 9b5228.jpgbut I think I will be much simpler to cut the top corner of and to match the Metro's shape and re-plate the top. like you did
Attachments:
PG1 Bracket 3.jpg [ 286.51 KiB | Viewed 18919 times ]
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Wed Oct 07, 2020 11:37 am, edited 4 times in total.
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| Tue Jun 09, 2015 11:51 am |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
I have got the engine out of the subframe at last. the engine would not come out. there were lots of bolts stuck  the engine mounting bracket was stuck I tried to cut down the engine mount and I used some heat to try and get the bracket of the engine but it would not move then I realized that if I undid the three bolts at the bottom of the bracket I could use the one from the old engine that I'm taken out   the engine is out of the subframe and I have removed the gearbox from the engine to
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Wed Oct 07, 2020 11:42 am, edited 13 times in total.
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| Wed Jun 24, 2015 8:30 pm |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
I have taken the engine apart. at some point, I think the head has been taken off there was still old inlet gasket stuck on the inlet manifold and I found the head gasket was no good and there is some damage to the inlet cam but the head does look like it is OK the problem with the cam it looks like when the head bolt was taken out off the head the reluctor was in the way of the bolt. the head bolt has taken off the corner of the CMP relutor I still get a signal from CMP when you rotate the cam by hand but I don't know what will happen when it runs at 3000 rpm. will it still see the signal or should I change it   
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Sat Apr 04, 2020 9:37 am, edited 7 times in total.
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| Fri Jun 26, 2015 10:16 am |
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sanzomat
GTM Nirvana
Joined: Sun Oct 19, 2014 10:10 pm Posts: 1172 Location: Bristol GTM: Spyder
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 Re: Paul's k3
Attachment:
engine on pallet.jpg [ 295.93 KiB | Viewed 18793 times ]
You've got a lot further than me. Mine is still on the pallet!
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| Wed Jul 01, 2015 8:02 pm |
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Sven
Ready for SVA
Joined: Sat May 05, 2012 9:24 am Posts: 373 Location: Norwich GTM: Libra
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 Re: Paul's k3
But it is the fastest pallet around 
_________________ Previous Coupe owner (1987-94) Previous Libra owner (2012-19)
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| Wed Jul 01, 2015 10:47 pm |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
would I need to use the mgf driveshafts from the pg1 box or can I use my old driveshafts
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Sat Apr 04, 2020 9:38 am, edited 2 times in total.
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| Thu Jul 09, 2015 12:52 pm |
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sanzomat
GTM Nirvana
Joined: Sun Oct 19, 2014 10:10 pm Posts: 1172 Location: Bristol GTM: Spyder
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 Re: Paul's k3
I'm pretty sure the gearbox end of the driveshafts are different between R65 and PG1 so I think you'll need to use the driveshafts you got with the MGF subframe. I expect somebody will be along to say I'm wrong soon! I'm assuming (and hoping) that the hub ends are the same for both as I don't recall any mention of having to change the hubs on other peoples build/conversion logs.
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| Thu Jul 09, 2015 1:52 pm |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
Hi thanks, sanzomat what you are saying sounds about right to me
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Sat Apr 04, 2020 9:38 am, edited 2 times in total.
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| Fri Jul 10, 2015 7:50 am |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
not much has been done on the new engine swap but I have got lots of new parts  and I have a new cam from eBay for my engine this should be fun to fit I have also found that the liners are loose and I will need to reseal them as the engine is in parts.  can this be done without taking the sump off 
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Mon Jul 24, 2023 11:05 am, edited 5 times in total.
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| Sun Aug 23, 2015 11:06 am |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
I had a bit of time this weekend and have taken the sump off. the oil looks a bit like Mayonnaise it's a good job I had to take the sump off because the liners are loose and will need to be resealed  I gave the sump a wash with some degreaser. all I have to do is find the right Flange Sealant. so I can put the sump back on. there are so many Flange Sealants,s out there which one to use  I have pulled all the liners out and they all look ok. They just need a clean and add some Sealant then I can put all the parts back  the liners were taken out and re-sealed 
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Mon Jul 24, 2023 11:14 am, edited 10 times in total.
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| Sun Aug 30, 2015 8:58 pm |
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sanzomat
GTM Nirvana
Joined: Sun Oct 19, 2014 10:10 pm Posts: 1172 Location: Bristol GTM: Spyder
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 Re: Paul's k3
You've been busy Paul. Is that a home made flywheel locking tool in the 2nd from last pic? I could do with one of those soon. Could you post a pdf of the shape of it please!
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| Mon Aug 31, 2015 2:09 pm |
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catsam
On the Road
Joined: Thu Jun 27, 2013 11:32 pm Posts: 501 Location: Norfolk GTM: Libra
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 Re: Paul's k3
hi yes, that is a homemade flywheel locking tool in the 2nd from the last pic? Quote: I could do with one of those soon. Could you post a pdf of the shape of it, please! I do not have a pdf of the shape I made it by using some cardboard and some scrap steel, not all that CAD more cad (cardboard aided design ) I cut the gear part with a hacksaw. it did not look all that good but it did work 
_________________ I cannot guarantee against unauthorized modifications or improper use of this information I assume no liability for property damage or injury incurred as a result of any of the information contained in this I recommend safe practices
Last edited by catsam on Sat Apr 04, 2020 9:40 am, edited 5 times in total.
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| Mon Aug 31, 2015 9:17 pm |
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sanzomat
GTM Nirvana
Joined: Sun Oct 19, 2014 10:10 pm Posts: 1172 Location: Bristol GTM: Spyder
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 Re: Paul's k3
Nothing wrong with that if it works! I'll have a go at doing a bit of cad too. Or may be use i-pad (ink and paper aided design!) Can't be bothered with a hacksaw though, I'll use a cutting blade in the angle grinder. I bought some really good super thin cutting blades from one of the stalls at Stoneleigh and haven't used my hacksaw since.
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| Mon Aug 31, 2015 9:56 pm |
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